Taizhou Huangyan Aoxu Mould Technology Co., Ltd.

Aoxu Focuses On Mold-flow Analysis

Here Shine would like to introduce you an example of mold-flow analysis which Aoxu Mould provided.

 

Plastic Material Introduction

ABS  Cycolac GPM5500 : SABIC Innovative Plastics B.V.

The customer not supply the grade of material, so we choose a general material.

1. Melt Density: 0.93839 g/cu.cm

2. Solid Density: 1.0541 g /cu.cm

3. Ejection Temperature: 85 deg.C

4. Recommended Mold Temperature: 60   deg.C

5. Recommended Melt Temperature: 250  deg.C

6. Absolute Max. Melt Temperature: 290 deg.C

 7. Melt  Temperature Minimum: 230.0 deg.C

 8. Melt  Temperature Maximum: 270.0 deg.C

 9. Mold  Temperature Minimum: 40.0 deg.C

10. Mold  Temperature Maximum: 80.0 deg.C

11. Maximum Shear Rate: 50000.00 1/s

12. Maximum Shear Stress: 0.300 MPa

 

 

Part Introduction

 

Cooling System Design

    

The cooling system is shown by picture, the diameter of channel is 8.0mm. 

 

Feed System Design

 

1x2 cavities, three plates mold, cold runner + pin gate, the size is shown by picture.

 

Processing conditions

*Filling Conditions

Mold temperature : 60.00 deg.C

Melt temperature : 250.00 deg.C              

Injection time 1.3sec

*Cooling Conditions

Coolant Temperature(Cavity): 50 deg.C

Coolant Temperature(Core): 50 deg.C

 

 

Fill Time

  

Shown by picture the flow status is imbalance, cause short shot, because the gate close to the thin place.

 

Above are only some parts of mold-flow analysis, for specific project, will be processed differently.

If you have any inquiry or any problem in mould, you can contact Shine to get your quotation and answer.

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