Here Shine would like to introduce you an example of mold-flow analysis which Aoxu Mould provided.
Plastic Material Introduction
ABS Cycolac GPM5500 : SABIC Innovative Plastics B.V.
The customer not supply the grade of material, so we choose a general material.
1. Melt Density: 0.93839 g/cu.cm
2. Solid Density: 1.0541 g /cu.cm
3. Ejection Temperature: 85 deg.C
4. Recommended Mold Temperature: 60 deg.C
5. Recommended Melt Temperature: 250 deg.C
6. Absolute Max. Melt Temperature: 290 deg.C
7. Melt Temperature Minimum: 230.0 deg.C
8. Melt Temperature Maximum: 270.0 deg.C
9. Mold Temperature Minimum: 40.0 deg.C
10. Mold Temperature Maximum: 80.0 deg.C
11. Maximum Shear Rate: 50000.00 1/s
12. Maximum Shear Stress: 0.300 MPa
Part Introduction
Cooling System Design
The cooling system is shown by picture, the diameter of channel is 8.0mm.
Feed System Design
1x2 cavities, three plates mold, cold runner + pin gate, the size is shown by picture.
Processing conditions
*Filling Conditions
Mold temperature : 60.00 deg.C
Melt temperature : 250.00 deg.C
Injection time 1.3sec
*Cooling Conditions
Coolant Temperature(Cavity): 50 deg.C
Coolant Temperature(Core): 50 deg.C
Fill Time
Shown by picture the flow status is imbalance, cause short shot, because the gate close to the thin place.
Above are only some parts of mold-flow analysis, for specific project, will be processed differently.
If you have any inquiry or any problem in mould, you can contact Shine to get your quotation and answer.