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high precision
This approach does overcome the challenges of extremely complex designs. It maintains high precision even after multiple production runs to create replicas of plastic parts.
efficiency
The molding team runs and oversees the process to ensure rapid production. Minimal manufacturing issues are reduced due to the initial focus on design. The high production rate makes the whole process more efficient compared to other methods. Speed varies with the complexity and size of the design, but on average, cycle times are typically 15-20 seconds.
strength
The custom injection molding process focuses on strength and stability. The right balance needs to be found in the plastic material, including attention to thickness and ribs. Thicker walls also tend to have longer cycles, which are more expensive.
Produce detailed and complex designs
Injection molding produces plastic products in a variety of sizes, colors, designs and dimensions. This process enhances optimization to produce a large number of detailed designs. The availability of high-volume products also improves design accuracy and quality.
Cost-effectiveness
Plastic injection molding minimizes labor costs compared to other methods. There is little oversight throughout the process, and the facility has an automated tool to keep production going, as well as an automatic gate tool.
reduce waste
During mass production, it is almost impossible to have a little bit of plastic waste. Plastic injection molding can use other machinery to help reduce waste by melting excess plastic and reusing it to make other products. Gates and runners can be reground and reused in other production processes. Plastic injection molding is an environmentally friendly thing.
flexibility
Custom plastic injection molding is of course very versatile and flexible. It allows the coloring of plastics using various color systems. Depending on the given properties and material of the plastic, the process can achieve endless results. It is important to have a molder who is proficient in each resin to meet the application requirements.
